Formosa Plastics Fined for Violations that Lead to Fatal Expolsion OSHA has issued citations and proposed penalties to Formosa Plastics Corp. of Illiopolis, Ill., following its investigation into a massive, April 23 explosion that killed five workers, seriously injured three others and turned much of … On April 23, 2004, an explosion took place at the Formosa Plastics Plant near Illiopolis, Sangamon County, Illinois. However, on October 6, 2005, such valves were manually operated and could not be reached by workers in time to prevent the explosions. As a result, many workers jumped the fence in an attempt to flee from the continuing explosions. The History of Illiopolis. Illiopolis, Illinois . Washington, DC, April 30, 2004 - Investigators from the U.S. Chemical Safety and Hazard Investigation Board (CSB) are continuing their field work on the April 23 accident at the Formosa Plastics plant in Illiopolis, Illinois, east of Springfield, and plan to enter the area where the explosion originated as soon as structural safety issues are resolved next week. 0000006066 00000 n The explosion and fire destroyed most of the reactor facility and adjacent warehouse and ignited PVC resins stored in the warehouse. [4] Experts estimate that had such an ignition occurred, the entirety of Point Comfort would have been incinerated. He added that Formosa has “already started or completed many of the recommendations the Chemical Safety Board has recommended.” Background. Reportedly, hundreds of plant workers and contractors ran toward the gates to evacuate. 0000002500 00000 n On October 6, 2005, around 15:05CDT (20:05 UTC), a trailer being pulled by a forklift caught on a valve in the propylene piping system near the Olefins II Unit, pulling the valve and part of the piping loose, leaving a 1.9 inch (3.5 cm) hole. 0000005783 00000 n A photograph of the explosion appeared in The Ithaca Journal. July 15, 2020 July 15, 2020 Phillip Charlier 0 Comment Formosa Plastics Group, refinery fire, Yunlin County Three people were injured after an explosion and fire at the Formosa Plastics Mialiao No. As yet, the effect on the residents of Calhoun County from the chemicals released by Formosa in the month following the explosions is widely unknown. Shortly thereafter, the control operators began to smell propylene and also evacuated the control center. 0000004834 00000 n The shelter order was rescinded at 21:00 (02:00 UTC on October 7, 2005). FPC USA is a vertically-integrated supplier of polyethylene, polypropylene, PVC, chlor-alkali, EDC and other olefins products. 10: The massive explosion and several subsequent explosions erupting at the Formosa Plastics plant in Illiopolis … Washington, DC, April 22, 2005 - CSB investigators are nearing completion of equipment testing and are focusing on the analysis of evidence to determine the root causes of the Formosa Plastics accident that occurred in Illiopolis, Illinois, on April 23, 2004, taking the lives of … Accident Description On April 23, 2004, five workers were fatally injured and two others were seriously injured when an explosion occurred in a polyvinyl chloride (PVC) production unit at Formosa Plastics in Illiopolis, Illinois, east of Springfield. On April 23, 2004, an explosion and fire killed five and seriously injured three workers at the Formosa Plastics Corporation, IL (Formosa-IL) PVC manufacturing facility in Illiopolis, Illinois. On April 24, 2004, the Formosa Plastics plant (formerly Borden) in Illiopolis exploded, killing five people, injuring others and causing a portion of the town to be evacuated. Operators in the vicinity of the leak attempted to reach manual shutoff valves but were driven back by the vapor cloud. The emergency response team assumed command of the incident and began attacking the fire. The explosion and fire destroyed most of the reactor facility and adjacent warehouse and ignited PVC resins stored in the warehouse. After an explosion in a Formosa Plastics chemical plant in Illiopolis, Illinois, that killed 5 workers in April 2004, OSHA fined the company US$300,000 for violations. Formosa Plastics Corp. USA is based in Livingston, N.J. In 2005, an explosion at the Point Comfort plant hurt 11 workers. 305 0 obj <> endobj Archive; Explosion and Fire at Formosa Plastics Corporation, Illiopolis, Illinois. 0000002746 00000 n The Unit is protected from overpressure by pressure relief valves which send gases into a flare system where the excess gases are burned at a distance from the Unit. Following that company's bankruptcy, the facility was purchased by Formosa Plastics Corporation in 2002. The explosion occurred after a large quantity of highly flammable vinyl chloride monomer (VCM) was inadvertently released from a reactor and ignited. The Formosa Plastics Corporation plant is located near Illiopolis, between Springfield and Decatur along I-72. State Highway 35 was shut down as it runs adjacent to the plant. The subsequent fire burned for five days. 0000005363 00000 n Sesquicentennial Celebration 2006. 0000006023 00000 n SJ-R.com counts down the top 10 local stories of the decade. After an explosion in a chemical plant owned by Formosa Plastics in Illiopolis, Illinois that killed 5 workers in April 2004, OSHA fined the company $300,000 for violations. 0000001535 00000 n ILLIOPOLIS — On the night of April 23, 2004, an explosion rocked the Formosa Plastics plant in Illiopolis, killing four people and severely injuring three others. The resulting fires reached reported heights of up to 800 feet in the air and were visible from nearby towns. Download Real Player Video. Question 1 Formosa Plastics vinyl chloride explosion and fire On the 23 rd of April 2004, an explosion occurred at the Formosa Plastics Corps plant located in Illiopolis, Illinois. The explosion occurred after a large quantity of highly flammable vinyl chloride monomer (VCM) was inadvertently released from a reactor and ignited. Herald & Review, Jim Bowling TONY REID H&R Staff Writer … Units at the Point Comfort complex that had a risk of flash fires Friday the! 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